VS2-8 Transmission O/D Repair – Day 5 & 6

Another Update (with videos!)

The flyhweel, starter, generator, air compressor, transmission, cooling lines, and hydraulic lines are all re-installed and ready for leak checking. The engine compartment air system has had the fat trimmed off (old valves/gauges for the prior transmission) and the shutter-stat air oiler was re-mounted in a better location. The new single 4″ outlet exhaust manifold has been mounted and is awaiting exhaust pipe. The exhaust valve clearance and individual injector timing has been checked and set. Only a few of the injectors were off. After connecting some fuel lines and filling fluids, the engine will be ready for running the rack and final governor settings adjustments. I am also planning a oxalic acid flush of the cooling system to help reduce scale buildup in the block/radiator.

I also did some MUCH NEEDED service on the stock oil bath air filters. Apparently they had ingested a rat/mouse nest at some point while doing long drives. I had checked these filters when I first acquired The Ghost but deemed them reasonable.

Hopefully this evening (4/7/2012) I will at least have the engine running so that The Ghost can power around the parking lot without needing the forklift to push it out of the way of normal business activities on the property.

Some Time Lapse Videos:

The Ghost – Setting the Timing

The Ghost – 2012_05_05

 

Pictures:

Here is a photo of the bottom of the air filter mesh canisters as well as the oil bath pans. Quite possibly the dirtiest filter I have ever seen…it is a wonder the engine ran.

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Here is another photo of the air filter sides (stainless steel mesh).

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Putting a fresh coat of paint on the air filter oil bath canisters.

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The mesh bags fit up into the body and then the oil basins go on the bottom.

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The transmission (and generator) installed. This was late morning Sunday before installing the air compressor and working on the valve/injector train/cooling system lines.
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More to come soon!

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